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Light S-5000

Brand: Xenon

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The XENON™ S-5000 system is a versatile and customizable Pulsed Light solution, ideal for Roll-to-Roll (R2R) applications.

Featuring ten independently controlled 16" lamps, it achieves throughputs of up to 70 feet per minute.

Controlled by an industrial touch-screen computer, the S-5000 utilizes a patented algorithm to automatically synchronize lamp flashes with the moving sample, allowing flexibility in defining the number of flashes per area and the degree of overlap between pulses.

Its modular design enables quick lamp replacement, reducing downtime to under five minutes.

With a capability of up to 15 kilowatts, the S-5000 offers variable control, extensive customization, and optional conveyor integration for high-speed operations.

Configure it for continuous or pulsed production, ensuring exceptional optical uniformity and durability.

Meet high production demands with this highly adaptable system.

Description

XENON™ S-5000: Versatile Pulsed Light System for Roll-to-Roll (R2R) Applications

The XENON™ S-5000 emerges as the ultimate solution in pulsed light systems, specifically crafted for Roll-to-Roll (R2R) applications. Boasting ten fully independent 16" lamps, this system delivers exceptional throughputs of up to 70 feet per minute. Controlled by an industrial touchscreen computer, the S-5000 excels with a patented algorithm that automatically synchronizes lamp flashes with the moving sample, offering unparalleled flexibility in defining the number of flashes per area and overlap between pulses.

The revolutionary modular design of the XENON™ S-5000 represents a major advancement in the industry, providing unprecedented flexibility and maximum efficiency. Its ingenious design makes lamp replacement a snap, minimizing downtime to less than five minutes. This crucial feature ensures continuity of production, reducing wasted time and money associated with unplanned downtime.

Additionally, with an impressive power output of up to 15 kilowatts, the S-5000 delivers industry-leading performance to meet the highest demands of industrial applications. This exceptional capability allows for significant variability in operating parameters, providing variable control and extensive customization to accommodate a multitude of production scenarios.

Optional conveyor integration adds an extra dimension to the versatility of the S-5000, enabling high-speed operations without compromising on quality. This optional conveyor provides a complete solution for Roll-to-Roll (R2R) applications and other production processes requiring rapid and efficient material handling.

In summary, the XENON™ S-5000 redefines industry standards for performance, flexibility and reliability. With its revolutionary modular design, impressive power and advanced integration options, it offers a complete solution for the most demanding production challenges.

Whether opting for continuous or pulsed production, the S-5000 ensures exceptional optical uniformity and unmatched durability. Its modular design also allows for easy addition of extra lamps to meet higher production demands. With the integrated interface, the industrial touchscreen panel precisely configures system parameters, including the number of lamps, lamp overlap, energy per pulse, light footprint, and web speed.

The S-5000's versatility is reflected in its ability to be configured for various applications, seamlessly adapting to all production levels. An optional conveyor can be integrated for high-speed operations on separate samples. Spare lamps can be stored in an integrated cabinet for quick replacement. The S-5000 can be adjusted for a maximum pulse energy of 1450 Joules with up to 10 lamps or 1850 Joules with up to 5 lamps, offering maximum flexibility to accommodate different application requirements.

This innovative system also incorporates an internal power supply handling all power conversions and distributions, simplifying installation and enhancing overall system efficiency. Additionally, in case of power disruptions, the S-5000 is equipped with a UPS backup to ensure uninterrupted power.

The S-5000 provides a seamless user experience through its industrial touchscreen panel, serving both as a user interface and the central processing unit for the system. Specific parameters, such as the number of lamps, lamp overlap, energy per pulse, light footprint, and web speed, can be easily configured via the touchscreen panel. These parameter sets can be saved and recalled later for different process recipes.

The XENON™ S-5000 represents a technological breakthrough in the realm of pulsed light, offering a versatile, highly customizable solution suitable for various applications. Its innovative design, user-friendly interface, and modularity make it the ideal choice for manufacturers looking to optimize production with cutting-edge technology.

Whether for Roll-to-Roll (R2R) operations or other production processes, the S-5000 stands as the perfect partner to meet the challenges of the most demanding manufacturing scenarios.

Features

    • Advanced Pulsed Light System: The XENON™ S-5000 represents the pinnacle of pulsed light technology, delivering exceptional performance for a variety of industrial applications.
    • Unmatched Flexibility: With ten independently controlled 16" lamps, the S-5000 allows complete flexibility in defining the number of flashes per area and the overlap between pulses, adapting the process to your specific needs.
    • Revolutionary Modularity: Its groundbreaking modular design enables quick lamp replacement, minimizing downtime to under five minutes, ensuring maximum productivity.
    • Intuitive Variable Control: Equipped with an integrated industrial touchscreen panel, the S-5000 offers intuitive control, allowing easy adjustment of the number of lamps, lamp overlap, energy per pulse, light footprint, and web speed.
    • Power and Efficiency: With a capacity of up to 15 kilowatts for a complete 10-lamp system, the S-5000 ensures maximum power while maintaining remarkable energy efficiency.
    • Versatile Adaptability: Configurable for continuous or pulsed operations, the S-5000 adapts to various production requirements, providing a versatile solution for innovation-focused manufacturers.
    • Easy Conveyor Integration (Optional): For high-speed operations, an optional conveyor can be seamlessly integrated, offering a complete solution for Roll-to-Roll (R2R) processes or other productions.
    • Exceptional Optical Uniformity: The system's design ensures optical uniformity of ±10% at the focus, ensuring consistent and high-quality results across the entire lighting surface.
    • Reliability in Any Situation: Equipped with a UPS backup power supply in case of electrical disturbances, the S-5000 ensures operational continuity, preserving process quality and stability.
    • Customization for Your Needs: With the ability to add additional lamps for increased production, the S-5000 can be tailored to meet specific requirements and evolve with your business.
    • Optimal Cooling: The system maintains optimal cooling conditions to ensure consistent performance, with meticulous control of parameters for maximum durability.

Technical Details

    • Weight: The total weight of the XENON™ S-5000 system varies depending on the specific configuration, but the modular components are designed for easy handling, ensuring effortless installation and replacement.
    • Dimensions:
Frame: The frame dimensions are 248.0 cm x 154.3 cm x 189.9 cm (97.64” x 60.74” x 74.75”), providing a sturdy and stable structure for the system.

Blower: The blower measures 68.3 cm x 105.1 cm x 69.3 cm (26.9” x 41.4” x 27.3”), ensuring a compact integration while ensuring efficient cooling.

    • Operational Environment:
Temperature: The system is designed to operate in a temperature range of 0°C to 40°C (32°F to 104°F), ensuring reliable performance in varied conditions.

Humidity: The XENON™ S-5000 is operational in relative humidity conditions ranging from 10% to 90%, without condensation.

    • Power Supply:
AC Input: The system is powered by a single 3-phase line of 480 Vac, 50/60 Hz, with a maximum current of 97 amps, ensuring electrical stability and energy efficiency.

Maximum Power per Lamp: The S-5000 can deliver up to 1500 Watts per lamp, with a total power of 15 kilowatts for a complete 10-lamp system.

    • Optical Features:
Optical Uniformity: The system's design ensures optical uniformity of ±10% at the focus, ensuring consistent results across the entire lighting surface.

Effective Optical Area: The effective optical area measures 30.5 cm x 1.91 cm (12” x 0.75”) at the focus, providing precise coverage.

    • Lamp Cooling:
Cooling Requirements: The system maintains a minimum of 3.5” of water per inlet at all times, using a cooling system provided by a Cincinnati Fan SQBI-130 or equivalent.

    • Pulse Performance:
Maximum Energy per Pulse: Configurable up to 1450 Joules per pulse with up to 10 lamps, or 1850 Joules per pulse with up to 5 lamps, offering flexibility tailored to application requirements.

Pulse Frequency: Adjustable from 1.5 Hz to 3.3 Hz depending on the user-selected High Voltage parameter.

Pulse Width: Configurable for 500 μs with up to 10 lamps or 1000 μs with up to 5 lamps, allowing precise adaptation to various application scenarios.

    • Conveyor (Optional):
Dimensions: The optional conveyor measures 40.64 cm x 274.3 cm (16” x 108”), with adjustable speed from 0.91 to 182 m/min (3 to 100 ft/min) and a maximum load of 38 mm (1.5”).

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