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Vacuum capping system MVP

Brand: Cozzoli

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Cozzoli's MVP vacuum capping system offers a reliable semi-automatic solution for batch insertion of stoppers, pistons, or plugs into filled containers. Ideal for the pharmaceutical industry, this high-performance system is designed to work with the F329 series liquid filling machines. With a fully autoclavable vacuum chamber and container-handling parts, the MVP ensures maximum sterilization and safe product handling.

Description

MVP Vacuum Capping System: Performance and Reliability for the Pharmaceutical Industry

The MVP vacuum capping system from Cozzoli Machine Company is a semi-automatic solution designed for the batch insertion of caps, pistons, or plugs into filled containers. This high-performance system is particularly suited to the pharmaceutical industry and is a perfect complement to the F329 series liquid filling machines.

The MVP is distinguished by its pneumatic cap transfer mechanism, controlled by a cycle unit that regulates all assembly operation functions according to operator-selected parameters. Unlike other systems, the vacuum chamber and all container-handling parts are fully autoclavable, designed to withstand temperatures up to 232°C (450°F). The 316L stainless steel chamber can be steam sterilized, ensuring maximum cleanliness.

The operator places the filled syringes in a rigid stainless steel holder, covers them with a transfer plate loaded with pre-packaged or individual caps, and then places the assembly into the MVP's vacuum chamber. The MVP's control unit then regulates the user's vacuum, nitrogen, and compressed air utilities, programmed to remove trapped air from the product, purge the chamber, and transfer the caps into the syringes. The final venting at ambient pressure forces the caps into contact with the liquid for a secure and reliable seal.

The MVP offers control features, including selectors for vacuum-only or vacuum/purge/vacuum cycles, vacuum level settings, and timers for purge and cap transfer intervals. Capping speed and force are also adjustable, allowing precise control of the operation. Once the cycle is complete, the system automatically vents to ambient pressure, and the containers are ready for removal.

Features

  • Pneumatic cap transfer mechanism controlled by a cycle unit
  • Fully autoclavable vacuum chamber and container handling parts
  • Adjustable vacuum level settings for precise control of the capping cycle
  • Nitrogen purge function to eliminate residual gases
  • Adjustable capping speed and force for optimal operation
  • Automatic venting to ambient pressure for a secure seal
  • Compatible with various container transfer and handling patterns

Technical Details

  • Operating Mode: Semi-Automatic
  • Product Applications: Multi-Container
  • Application Area: Pharmaceutical Industry
  • Vacuum Chamber Material: 316L Stainless Steel
  • Maximum Temperature: 232°C (450°F)
  • Vacuum Chamber Dimensions:
  • MVP-ST: 6.5" W × 4.75" D × 14.25" H (16.5 cm × 12.1 cm × 36.2 cm)
  • MVP-DT: 6.5" W × 17.25" D × 14.25" H (16.5 cm × 43.8 cm × 36.2 cm)
  • Power Supply: 115V, 60Hz, 1 Ph (options available)
  • Air Consumption: 0.04 cubic feet (1.2 liter) per cycle at 60 PSIG
  • Vacuum Supply: Factory-installed system providing a vacuum of 28" Hg
  • Nitrogen Supply: Regulated supply for nitrogen purge function

Compatible Accessories

  • Additional Punch Transfer Plate Assembly
  • Additional Cap Transfer Plates
  • Additional Container Handling Brackets
  • Electrical Configuration Other Than 115V, 60Hz, 1 Ph
  • Smaller or Deeper Vacuum Chamber (MVP-ST or MVP-DT)
  • Dual-Stage Vacuum Pump
  • Vacuum Pump Exhaust Filter
  • Replacement Exhaust Filter Element
  • Spare Parts Kit
  • IQ/OQ Validation Protocol
  • Factory Acceptance Test Protocol
  • PQ Performance Qualification Protocol

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